Forming application solutions in shoe industry

鞋材行業港寶成型應用解決方案

Each shoe factory has to use Counter and dozens of manufacturers can make Counter in China.

每個鞋廠都要使用港寶產品，在中國大陸也有數十家專業生產港寶的生產廠家。

But the current domestic Counter is mainly supplied with roll packing, shoe factories have to cutting and skiving after received roll packing Counter. Not only meet a variety of different design or sewing requirements, but also consider beauty appearance and comfortability of shoes. Therefore, the requirements are very high to both process and operating skills, which caused some difficulties in operation and material loss.

但是目前國內生產的港寶都是以卷裝片材為主，鞋廠拿回港寶以后，裁片、削邊，而且還要配合各種不同的設計處理或車縫要求，并兼顧鞋子外觀的美感和穿著的舒適，因此對各種工藝要求很高，對操作人員的技術要求也很高。造成了一定的操作難度和材料損失。

After more than two years research and thousands of testing, Fu Da finally developed the world's first automatic forming equipment and products with national patent protection. (Patent No.: ZL2014207624815 ZL2015208148562 ZL2015106812572 ZL201620331374.6).

本廠經過兩年多的技術攻關和數千次的數據測試，終于開發出全球首創、國家專利保護的自動成型設備及產品(專利號： ZL2014207624815 ZL2015208148562 ZL2015106812572 ZL201620331374.6）。

This series of equipment can directly produce suitable Counter sheets for each shoe according to different styles by different shoe factories.  

該系列設備可以根據不同鞋廠不同鞋子的款式要求，直接生產出適合每雙鞋子使用的港寶片。

Cost analysis of traditional hot-melt film Counter: 傳統熱熔膠港寶使用成本分析：

A Cutting process裁斷部分

According to the cutting efficiency and the average worker wage, cutting labor costs about 0.015 RMB each pair (2 pieces)

按工人平均裁斷工效及工資計算，每雙（2片）港寶的裁斷人工費用約為0.015元

B skiving and polishing process 削邊、打磨部分

According to the skiving and polishing efficiency and the average worker wage, skiving labor costs about 0.05 – 0.06 RMB each pair (2 pieces)

按工人平均削邊、打磨工效及工資計算，每雙（2片）港寶的削邊人工費用約為0.05元-0.06元

C Material loss材料損耗

The actual usage 90% for each yard Counter, at least 10% material loss, and cost about 0.07-0.10RMB

each pair(2 pieces)

每碼港寶實際使用率90%，至少10%的邊角料，損耗材料成本費用每雙（2片）約為0.07-0.10元

D Electricity, maintenance and other losses電費、設備維護及時其他損耗

According to the average cost, it costs about 0.02-0.03RMB each pair(2 pieces) 按平均綜合費用計算，每雙（2片）港寶平均約為0.02-0.03元

The total cost is 0.155-0.205 RMB and two shoes cost 0.30-0.40 RMB

綜合以上成本費用為0.155-0.205元

做一雙鞋子前后2雙港寶成本為0.30元-0.40元